According your info this inspection machine must keep up with max. 108.000 cph (20% higher than filler) and Can Inspector will fullfill these requirements.
根據所提供數據, 此檢測機速度設計在每小時70,000罐 (高于充填機20%), 且空罐檢查機將達成這些需求。
Due to damages occuring on the transport from the can manufacturer to the filling line, a fraction of the cans on the line are defective and might cause problems and line stops, mainly at the can filler and at the can sealing station. Stopping the line usually causes a number of problems:
因為經由罐制造廠運送至充填線之間所造成之損壞, 在線罐子的碎片造成瑕疵并可能造成生產線停擺, 主要在于罐充填機及封罐位置。 生產線停止通?？赡墚a生以下問題:
1. Reduced efficiency
2. Overfilling of cans. Overfilled cans which are not removed before reaching the sealing station tend to expand in the pasteurizer (if installed). As a result, the customer receives an inferior product.
罐過度充填: 過度充填罐在到達封罐位置前無法移動易造成產生膨罐(如已安裝)。 結果讓客戶得到次級品。
3. Cans on a stopped transfer conveyor between the filler and the sealing machine may loose content by the expanding froth spilling out (this accounts mainly for beer filling lines). Consequently, the cans are under-filled when they reach the sealing station. Although these cans are usually rejected behind the sealing machine, they still cause a significant product loss.
罐子在充填機及封罐機之間位在停止的轉換輸送帶上時可能會因膨脹而濺出而使產品內容損失 (此主要為啤酒充填線的緣故)。 之后, 當其到達封罐位置時, 罐子為充填不足。 雖然這些罐子在封罐機后通常會被剔除, 仍會造成大量產品損失。
4. Over-exposure to oxygen during a stop impairs the quality of the product if the cans are not removed.
To eliminate these problems, BBULL TECHNOLOGY provides a system that detects and removes damaged cans before they can reach the filler. Furthermore, the system detects objects inside the cans. This option is an important additional feature of the production and quality control system.
為避免這些問題, BBULL TECHNOLOGY于產品到達充填機前提供了可檢測并移除壞罐之系統。 此外, 該系統能檢測出罐內之物體。 此選項為生產及品管系統中之一項重要額外的特性。
Description of different defect types
An analysis of the types of defects occurring on an in-field filling line showed that defects can be classed with two distinct groups:
? Defects at the upper sealing surface
? Defects in the side wall of the can
A sealing surface with an oval shape instead of a circular one (when looked at from the top), indicates a deformation of the can. Furthermore, the sealing surface might contain dents, another kind of defect that does not necessarily have an effect on the roundness of the can. Pictures 1 and 2 show such defects, found by cankon.
如封罐表面為一橢圓形的形狀焊接而不是圓形的 (從頂端看)，則表示罐頭變形。 而且，封罐表面可能包含凹痕, 此為另一種瑕疵不一定對罐頭的圓度造成影響。 圖1 及圖 2顯示出這些瑕疵，被cankon 檢測出。